cowboy hat travel box

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CASEMATIX Cowboy Hat Box Cowboy Hat Storage for Brims Up To 4.75" - Hard Shell Hat Case with Adjustable Carry Strap and ID Slot - 4 Color Options

• $89 99 $89.99 Unit price /  per 
• Designed to Protect Your Hat: This deluxe cowboy hat travel case has maximum interior dimensions of 17.5" x 15.5" x 6.75" and fits cowboy hats, large fedoras and other hats with brims up to 4.75". Check sizing against your hat to ensure a good fit.
• Hard Shell Hat Box for Travel: Don't just toss your hat in a soft cowboy hat carrier - the CASEMATIX Cowboy Hat Box Hard Case was designed with rigid EVA materials that won't flatten or deform, even when packed inside of larger luggage!
• Protective Interior with Insert for Dipping Brims: Our cowboy hat storage box cradles your hat on soft interior fabrics to keep it looking pristine. It includes an optional foam insert that elevates hats with dipping brims to prevent deformation.
• The Ultimate Travel Solution: Ditch the plastic cowboy hat can, this case measures 18" x 16" x 8.3" and won't crack or break like a rigid western hat can. It features an ID card holder and elastic luggage handle strap for maximum travel convenience.
• Backpack, Shoulder Bag and Handle Carry Options: The CASEMATIX Hat Box for Cowboy Hat can be worn as a backpack, sling bag or carried via the comfortable rubber handle. The strap is fully adjustable and allows you to swap carrying styles in seconds.

CASEMATIX Cowboy Hat Case for Travel and Portable Hat Luggage Carrier for Brims Up To 4.75" - Hard Shell Cowboy Hat Boxes for Travel with Adjustable Carry Strap, Luggage Strap, ID Slot and Foam Insert for Dipping Brim Hats Designed to Protect Your Hat This deluxe hat can for cowboy hat has maximum interior dimensions of 17.5" x 15.5" x 6.75" and fits cowboy hats, large fedoras and other hats with brims up to 4.75". Check sizing against your hat to ensure a good fit. Hard Shell Hat Box Travel Case Don't just toss your hat in a soft case for cowboy hat - the CASEMATIX Cowboy Hat Box Hard Case was designed with rigid EVA materials that won't flatten or deform, even when packed inside of larger luggage! Protective Interior with Insert for Dipping Brims Our travel hat boxes cradle your hat on soft interior fabrics to keep it looking pristine. It includes an optional foam insert that elevates hats with dipping brims to prevent deformation. The Ultimate Travel Solution Ditch the plastic cowboy hat can, this case measures 18" x 16" x 8.3" and won't crack or break like rigid cowboy hat boxes storage. It features an ID card holder and elastic luggage handle strap for maximum travel convenience. Backpack, Shoulder Bag and Handle Carry Options The CASEMATIX Hat Box for Cowboy Hat can be worn as a backpack, sling bag or carried via the comfortable rubber handle. The strap is fully adjustable and allows you to swap carrying styles in seconds.

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The Best Travel Hat Boxes to Keep Your Caps Safe and Secure

It’s a terrible idea to shove these precious accessories in an already jam-packed bag.

In This Article

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• Our top picks
• Tips for Buying
• Why Trust T+L

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Travel + Leisure / Brian Kopinski

If you’ve ever traveled with a hat, you know it’s a terrible idea to shove it in your suitcase or purse. That’s a surefire way to bend the brim and otherwise misshape it. Instead, we recommend investing in a sturdy, trip-friendly hat box when regularly vacationing with these items. In fact, we’ve researched a wide range of suitable options depending on how many hats you’re traveling with, and their sizes, many featuring convenient carrying options like straps or trolley sleeves.

Our favorite hat box is the Inner Large Hat Box because it’s light and soft and has various carrying possibilities. But if you’re looking for something specific like a baseball cap carrier or something for multiple hats, read on for our top picks.

Best Overall

Inner large hat box.

Three different carrying straps makes travel ultra convenient.

It’s softsided so may not be suited for the most delicate hats.

This soft-sided travel case is perfect for stashing fedoras or other wide-brim hats while you travel. Though it can certainly be carried on its own, we love that it’s lightweight and slim enough to be packed inside your suitcase as well.

This product tops our list for multiple, comfortable carrying options. It’s equipped with a non-slip top handle, adjustable shoulder straps (which can be worn on one shoulder or two like a backpack), and a trolley sleeve if you prefer to slide it onto your suitcase handle. There’s also a small, transparent slip on the outside, which you can use to put your name and contact info in case you lose it.

The Details: 5.9 x 14.6 x 13.19 inches | 2.4 pounds | Ethylene-vinyl acetate | Fits 1 hat

Best Hardside

Brixton fedora travel case.

It’s as sleek as it is sturdy.

It’s pretty bulky if you're only carrying one hat.

Made specifically for wide-brim hats like fedoras, this fabric-covered, hard-shell travel case will protect delicate brims from bending. Its two carrying options include a leather top handle and an adjustable and detachable shoulder strap. The stylish case comes in a cream exterior with brown leather details or a gray exterior with black leather details. Inside, you’ll find a silky fabric liner with a large slip pocket and a smaller zip pocket. Feet at the bottom help it stand on its own.

The Details: 15 x 6 inches | Fits 3-4 hats

Best Softside

Happibox hat storage box.

It can hold up to 10 beach hats.

This is not the sturdiest option for tossing inside a suitcase.

A waterproof fabric keeps toppers safe from accidental messes or spills in this travel-friendly case. You can fit up to a whopping 10 beach hats (with a 15-inch diameter or less) into this expandable case, which has a convenient transparent panel for peeping what’s inside. While it’s great as a closet organizer, top and side handles make it suitable for travel as well (though we wouldn’t recommend tossing it inside a suitcase). When not in use, it collapses down to 1.5 inches tall.

The Details: 16 x 8 inches | 1.3 pounds | Waterproof fabric | Fits 10 hats

Steamline Hatbox Deluxe

You’ll want to put this beachy, vintage-feeling hat box on display.

It’s expensive if you plan to keep it hidden in a suitcase.

We dare you to find a cuter hat box than this peachy case splashed with hand-painted palm fronds and tropical flowers. Inside, the aesthetic splendor continues with a pastel pink and white-striped lining and a slip pocket for small essentials. The hardsided case is plenty sturdy, and detachable tan shoulder straps make toting this box a breeze. Still, when not in transit, the case makes for stunning storage and décor right at home, too.

The Details: 15 x 14 x 6 inches | 3.5 pounds | Fibreboard, leather, plastic and silvertone plate | Fits 3 hats

Best for Single Hats

Gigi pip leather hat carrying tote.

The multifunction tote makes the perfect carry-on bag if you’re traveling with one hat.

This bag doesn’t keep your hat shielded from the elements.

If you’re only traveling with a single hat, a hat box may end up being bulkier than it’s worth. Instead, consider a tote bag (that can double as your personal item bag) with nifty exterior straps for securing your wide-brim hat.

In this genuine leather bag, the innovative “U” strap cradles the crown while the side straps secure the brim on either side. The straps are adjustable and lay flat against the bag when not in use. Inside the tote, you’ll find a zippered pocket and an open pocket.

The Details: 20 x 14.2 inches (minus straps) | 100 percent leather | Fits 1 hat

Best for Multiple Hats

Treehouse london felt hat storage box.

The box folds away when not in use.

The transparent window only allows you to see the top hat.

If you’re the kind of person who plans a different hat for each vacation outfit, you’ll appreciate this stackable organizer that can fit up to 10 hats. The case is made of high-density felt, which is stronger and thicker than most felt, while still being lightweight enough to toss in your suitcase. (If you prefer to carry it separately, a shoulder strap makes that easy.) It is dirt-resistant, odorless, and capable of holding a good amount of weight. Furthermore, it has good abrasion resistance and won’t be damaged by a hat's tip or any hard objects either.

The Details: 19 x 11.5 inches | 1.35 pounds | felt | Fits 10 hats

Best for Wide-brim Hats

Calpak large hat box.

The beautiful textured exterior comes in three neutral hues.

At 6.7 pounds, it’s fairly heavy on its own.

With a 53-liter packing capacity, this ultra-large case has room for much more than just hats. Stow sunglasses, a water bottle, or other small- to medium-sized essentials in the large interior slip pocket. In fact, even if you’re not traveling with a hat, this sleek case can double as a carry-on or weekender bag with its adjustable and removable shoulder strap. If you are toting a wide-brim hat (up to 18.5 inches in diameter), the hardshell, water-resistant exterior will keep it well protected from any bumps, bends, or spills.

The Details: 20 x 8.5 inches | 6.7 pounds | Polycarbonate and polyester

Best for Baseball Caps

New era cap carrier.

With a six-cap capacity, it’s a great bang for your buck.

It won’t accommodate wide-brim hats.

Traveling with multiple baseball caps is a breeze with this organizer which can accommodate up to six flat-brim styles. All-over EVA foam keeps hats protected and secure while on the go. The case is small enough to toss inside your suitcase, or use the adjustable carrying strap or rubber carrying loop to tote it separately. It opens and closes via a dual zipper, and vent holes on the bottom free any odors and keep hats fresh. When you’re not on the road, store your hats in this case inside your closet to keep them dust-free, too.

The Details: 13 x 10 x 5.5 inches | Polyester and EVA foam | Fits 6 hats

Tips for Buying Travel Hat Boxes

Determine the best size and shape.

It’s important to consider how many hats you’ll want to pack before determining the best hat box for your purposes, as various options have different capacities. Measure your largest and widest hat to make sure it fits inside the selected case.

How you plan to carry your hat case is important as well. If you’re hoping to place it inside a checked suitcase, make sure to measure the hat box against your suitcase first to ensure it fits. If you plan to tote it separately as a carry-on or personal item, look for adjustable shoulder straps in a wide width for comfort.

Choose the proper material

Hardshell hat boxes will be the most protective, however, they also tend to be a heavier option. If you’re traveling by plane, you may want to invest in a hardside case that can withstand being jostled around. Water-resistant cases are also great for mass-transit travel as they can keep items safe from unexpected spills.

If you’re traveling by car, you may be OK with a softside case, which will be easier to carry. Soft cases are also perfect for closet storage, as they help keep hats organized and shielded from dust.

Hat boxes have rigid sides so hats don’t get crumbled and smushed in your luggage. The shape of a hat box should reflect the type of hat you’re carrying — for example, wide-brim hat boxes tend to be large and round, while hat cases meant for baseball caps tend to be smaller. A hat box will keep your accessory separate and secure from any potentially damaging sharp objects or liquids in your luggage (or elsewhere). Hat boxes can also keep your hats protected from dust while you store them in your closet at home.

If your hat box has a shoulder strap, you may wish to use it as a personal item or carry-on in order to save suitcase space. Many hat boxes will be able to accommodate other small items — such as sunglasses or wallets — so be sure to check the capacity if you’re hoping to stash a few extras in the case as well.

If you want to check your hat box on its own, we recommend a hardshell hat box as those will be best able to withstand the jostling around that happens on a luggage belt or on a plane. Make sure the hat box has secure zippers or clasps, and that you detach any straps before checking the case.

If you have a smaller, more lightweight hat box, you may opt to put it inside your checked suitcase. An alternative way to carry a single hat you plan to wear most of the time is by using a hat clip, which you can secure to the outside of a bag. They come in a variety of price points and styles, from simple clips to fancy leather options.

Why Trust Travel + Leisure

For this story, Talia Ergas scoured the web for the best hat boxes in every category, paying close attention to durability, capacity, material, size, and shape.

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How To Travel With A Cowboy Hat. Ultimate Guide To Packing Your Cowboy Hat Powder For Travel

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Howdy y’all! As a seasoned traveler and proud owner of a cowboy hat, I know firsthand the struggles of packing this iconic headwear for a trip.

A cowboy hat is more than just an accessory – it’s a symbol of freedom, adventure, and the wild west. But how do you ensure your beloved hat arrives at your destination unscathed? Fear not, my fellow cowboys and cowgirls, because I have compiled the ultimate guide to packing your cowboy hat for travel.

Proper packing is essential to ensure that your hat maintains its shape and integrity during transit. You don’t want to arrive at your destination only to find that your prized possession has been crushed or misshapen beyond recognition!

In this article, we will cover everything from choosing the right hat box to maintaining your cowboy hat on the road. So saddle up and let’s get started!

Table of Contents

Understand the Importance of Proper Packing

You don’t want to risk damaging your favorite headwear, so understanding the importance of proper packing is essential. Cowboy hats have a unique shape and structure that requires careful handling during travel. If you’re planning to hit the road with your cowboy hat, it’s crucial to pack it correctly to prevent any damages.

One way to ensure proper packing is by stuffing the crown with tissue paper or clothing, like a shirt or scarf. This method will help maintain the hat’s shape and avoid crushing it during transit. You can also place bubble wrap or foam padding around the brim for extra protection.

Choosing the right container is another important factor when packing your cowboy hat. A sturdy hat box made of hard plastic or cardboard will keep your headwear safe from external forces such as pressure, moisture, and heat. In addition, some airlines allow passengers to carry their cowboy hats in specially designed boxes as hand luggage without additional fees. So, make sure you check with your airline beforehand if this option is available for you.

Traveling with a cowboy hat can be hassle-free if you take proper precautions while packing it up for transit. By following these simple steps, like stuffing the crown and choosing an appropriate box, you’ll have peace of mind knowing that your beloved headwear will arrive at its destination unscathed.

Choosing the Right Hat Box

When it comes to choosing the right hat box, there are three key factors that I always consider:

• Size and shape: The box should be able to accommodate your cowboy hat without squishing or deforming it.
• Material: It should be sturdy enough to provide ample protection for your hat during transit.
• Durability: This is also an important factor to consider. Make sure to choose a hat box that can withstand wear and tear over time.

Size and Shape

Now we’re getting to the good stuff – talking about the size and shape of your trusty headpiece. When it comes to traveling with a cowboy hat, size and shape are crucial factors that you need to consider before packing. Here are some things to keep in mind:

Choose a hat that fits snugly on your head but isn’t too tight or loose. A well-fitting hat will prevent it from shifting or falling off during travel.

Consider the brim width of your hat as well. A wider brim may provide more shade, but it can also make packing more difficult.

Take note of any decorative elements such as feathers or bands that may affect the overall shape and size of your hat.

If you’re unsure about how to pack your specific hat, measure its dimensions and look for a box or carrier that matches those measurements.

It’s important to remember that not all cowboy hats are created equal – each one has its own unique characteristics that require special attention when traveling. With these tips in mind, you can ensure that your beloved headpiece arrives at your destination unscathed.

Speaking of arriving at our destination…let’s move on to the next step: considering the material of our cowboy hats and how it affects their durability during travel.

Get ready to explore the durability of your headpiece during transit by examining its material. Cowboy hats come in a variety of materials, such as fur felt, wool felt, straw, and even leather. Each material has its pros and cons when it comes to travel.

For instance, fur felt is considered one of the most durable materials for cowboy hats because it can withstand rain and snow without losing its shape. Wool felt is another popular option because it’s lightweight and easy to pack. However, straw cowboy hats are more prone to damage during travel due to their delicate nature.

When selecting a material for your cowboy hat powder, consider not only the durability but also the purpose of your trip. If you’re heading to a rainy destination or planning outdoor activities that may require extra protection from harsh weather conditions, then fur felt might be your best bet. On the other hand, if you’re traveling light and looking for ease of packing, wool felt could be an excellent choice.

Regardless of which material you choose, remember that proper care and maintenance will ensure that your cowboy hat looks great throughout your travels. As we move into discussing durability in more detail later on in this guide, keep in mind how important choosing the right material is for protecting your headpiece during transit.

In the current section, we’ll dive deeper into the durability of your headwear and discover how to keep it in top shape on the go. Did you know that according to a recent survey, nearly 40% of travelers have had their hats damaged during transit? It’s essential to take extra care when packing your cowboy hat for travel as it’s not only an accessory but also a statement piece that reflects your personality and style.

To ensure maximum durability, here are some tips to consider while traveling with your cowboy hat powder:

• Invest in a good quality hat case or box that keeps your hat secure during transportation.
• Stuff the crown of the hat with soft clothing items such as t-shirts or socks to prevent crushing.
• Place the hat upside down on top of other packed items in your luggage. This will help distribute weight evenly across the brim and reduce pressure on any one point.
• Avoid putting heavy items on top of your cowboy hat as this can cause irreparable damage to its delicate structure.

By following these tips, you can rest easy knowing that your favorite cowboy hat will remain intact throughout your travels.

In our next section, we’ll discuss how you can prep your cowboy hat before embarking on any adventure.

Prepping Your Cowboy Hat

When it comes to prepping my cowboy hat for a day out on the ranch or a night out in town, I always take special care to ensure it looks its best.

This involves cleaning and conditioning the hat to keep it looking fresh and new.

Additionally, shaping the hat is crucial to maintaining its unique style and adding accessories such as feathers or bands can give it that extra touch of personality.

Cleaning and Conditioning

Taking care of your trusty cowboy hat is an important task that shouldn’t be overlooked.

Before hitting the road, make sure to give it a good cleaning and conditioning to keep it in top-notch condition.

Start by wiping away any visible dust or dirt using a soft-bristled brush or cloth.

For tougher stains, you can use a mild soap solution and gently scrub the affected area with a soft-bristled brush.

Once your hat is clean, it’s time to condition it.

Conditioning helps protect the hat from wear and tear caused by exposure to sun, wind and other elements.

Apply a small amount of leather conditioner onto a clean cloth and rub it into the surface of your hat using circular motions.

This will help restore its natural oils and keep it looking new for longer.

With your freshly cleaned and conditioned cowboy hat, you’re now ready to move on to shaping it for travel.

Get your trusty cowboy hat looking its best by shaping it to fit your personal style and preferences. Shaping a cowboy hat is an art form that takes practice, patience, and a little bit of creativity.

Here are three tips on how to shape your cowboy hat:

Use steam: One of the easiest ways to shape your cowboy hat is by using steam. Hold the brim of the hat over boiling water for a few seconds, or use a steamer to soften the material. Once the material has softened, gently shape the brim with your hands until you achieve the desired look.

Use a hat jack: A hat jack is a tool specifically designed for shaping hats. It works by stretching the inside of the hat to create more room and provide better ventilation. Place the hat jack inside your cowboy hat and adjust it until you reach the desired size and shape.

Use hair spray: Another way to shape your cowboy hat is by using hair spray. Spray a small amount on specific areas of the brim or crown, then use your hands or a brush to mold the material into place before allowing it to dry completely.

Now that you’ve shaped your cowboy hat, it’s time to add some accessories!

Adding Accessories

After shaping your cowboy hat, it’s time to accessorize! Adding a band or a stampede string not only enhances the look of your hat but also serves practical purposes.

A band can keep the hat secure on windy days while a stampede string can prevent it from flying off during horseback riding or other outdoor activities. When choosing a band, consider the color and material that best complements your hat.

Leather bands are durable and classic while colorful woven ones can add a pop of personality. Stampede strings, which attach to the inside of the crown and under your chin, come in various styles such as braided leather or decorative beads. Whichever accessory you choose, make sure it fits snugly so that it doesn’t slide around or become too tight.

Now that we’ve added some flair to our hats, let’s move on to packing them for travel.

Packing Your Hat

In this section, we’ll explore how to properly store and transport your beloved headwear, ensuring its shape is maintained throughout the journey. Fun fact: According to a recent survey, over 70% of cowboy hat wearers admit to feeling anxious about their hat getting damaged while traveling.

The first step in packing your cowboy hat for travel is to make sure it’s clean and dry. Dust off any dirt or debris using a soft brush and let it air out for a few hours before packing.

Next, place the hat upside down on a flat surface and stuff the crown with tissue paper or clothing to help maintain its shape. Once the crown is filled, fold the brim of the hat upwards towards the center of the crown.

Then wrap a scarf or bandana around the base of the crown to provide extra support and protection during transit. Finally, carefully place your beloved headwear in a sturdy hat box that’s large enough to accommodate its size without squishing it.

In our next section, we’ll discuss securing this box so you can have peace of mind when traveling with your favorite accessory.

Securing the Hat Box

When it comes to traveling with a cowboy hat, securing the hat box is crucial. I always make sure to look for hat boxes that have locking mechanisms to prevent any unwanted access.

Additionally, I like to use luggage straps to ensure that my hat box stays securely attached to my other luggage during transit. It’s also important to consider whether you will be carrying your hat box as carry-on or checked baggage and plan accordingly.

As someone who’s traveled extensively with their cowboy hats, these are some of the key things I’ve learned over the years.

Locking Mechanisms

To keep your beloved headwear secure while on the go, make sure to utilize the locking mechanisms available to you. If your hat box comes with a lock and key, be sure to use it. This will prevent any unwanted access to your precious cowboy hat during transportation.

If your hat box doesn’t come with a lock and key, consider purchasing one or using a luggage lock instead. These locks can easily be attached to the zippers of your hat box for added security. With these measures in place, you can rest assured that your cowboy hat will remain safe and sound throughout your travels.

As we move into discussing luggage straps, remember that securing your cowboy hat is just as important as securing the rest of your belongings.

Luggage Straps

You can easily keep your headwear secure by using luggage straps, which are an essential tool for any traveler looking to ensure their belongings don’t shift during transit. Here are a few tips for using luggage straps with cowboy hats:

• Choose a wide, sturdy strap that won’t damage the brim of your hat.
• Wrap the strap around the crown of your hat and tighten it securely.
• Place your hat upside down in your luggage, so that nothing will crush the brim.
• Use additional padding like socks or t-shirts to protect your hat from any accidental bumps.

When packing my cowboy hat for travel, I always rely on luggage straps to keep it safe and secure. They’re easy to use and provide an extra layer of protection against shifting during transit.

But before you pack up your bags, there’s one more important decision to make: should you carry-on or check your cowboy hat? Let’s explore this next step together.

Carry-On vs. Checked Baggage

Deciding whether to bring your beloved cowboy hat as a carry-on or checked baggage can be a crucial decision that determines the fate of your hat during transit. As someone who’s traveled with my cowboy hat countless times, I highly recommend bringing it as a carry-on item.

Not only will this ensure that your hat stays in good condition, but you’ll also have peace of mind knowing that it’s with you at all times. When packing your cowboy hat in a carry-on bag, make sure to store it upside down and fill the crown with soft clothing like socks or t-shirts to maintain its shape.

If you’re worried about space, consider wearing your cowboy hat on the plane instead of packing it away. Trust me, there’s nothing quite like strutting through an airport in a stylish cowboy hat! Now let’s talk about how to unpack and care for your trusty accessory once you’ve arrived at your destination.

Unpacking Your Hat

Now that your trusty companion has made it safely to your destination, it’s time to give them some breathing room by carefully removing them from their cozy travel accommodations. Start by unzipping your suitcase and gently lifting out the hat box or wrapping paper that you used to protect your cowboy hat during transit.

Make sure to handle the hat with care and avoid grabbing it by the brim or crown. Once you have successfully removed the hat from its protective casing, inspect it for any signs of damage or deformation. If there are any dents or creases in the crown, use a steamer or damp cloth to reshape it back into its original form.

Take extra care when handling straw hats since they can be more fragile than those made from felt or leather. Now that your cowboy hat is free from its travel confines, don’t forget to show it some love and attention before wearing it again on the road.

In the next section, we’ll discuss how to maintain and care for your cowboy hat while traveling so that you can keep looking stylish no matter where life takes you!

Maintaining Your Cowboy Hat on the Road

Maintaining your trusty companion on the road is crucial if you want to avoid looking like a disheveled mess in front of your fellow travelers. Whether you’re headed to a rodeo or just taking a trip with friends, your cowboy hat should always look its best.

Here are some tips for keeping it in top shape while you travel:

Use a hat carrier – Don’t just toss your hat into your suitcase! A good hat carrier will protect it from getting crushed or bent out of shape.

Keep it clean – Dust and dirt can accumulate on your hat during travel, so be sure to give it a good brushing every now and then.

Avoid moisture – Wet weather can wreak havoc on cowboy hats, causing them to lose their shape or even develop mold. Keep yours dry by using an umbrella or storing it in a waterproof bag.

Take care when removing it – Always use both hands when taking off your cowboy hat, holding onto both edges of the brim gently and lifting straight up.

With these simple tips, you can keep your cowboy hat looking great no matter where the road takes you. So pack up and hit the trail with confidence!

As you prepare for your next adventure, remember that maintaining your cowboy hat is just one part of staying stylish on the go. In the next section, we’ll cover some final tips for traveling with style and ease.

Conclusion and Final Tips

Well, that concludes our discussion on maintaining your cowboy hat while on the road.

To recap, we covered some of the best practices for packing and protecting your hat during travel, including using a proper storage container and utilizing powder to maintain its shape.

But before we wrap up, I wanted to share some additional resources that may be helpful for those looking to further their knowledge on this topic.

And lastly, my final thoughts are simply this: with a little bit of care and attention, your cowboy hat can last you a lifetime of adventures on the open road.

Recap of Best Practices

To ensure your headwear stays in top shape during transit, keep these tips in mind as you prepare for your next adventure.

First, make sure to pack your cowboy hat upside down in a sturdy hat box or travel case. This will help maintain the shape of the brim and crown while preventing any crushing or misshaping that may occur with other packing methods.

Secondly, use soft materials such as tissue paper or bubble wrap to stuff the inside of the hat and protect it from any potential damage. Additionally, avoid placing heavy items on top of your hat during travel, and try to keep it within reach so you can check on its condition periodically throughout your journey.

By following these best practices, you can enjoy a hassle-free trip with your trusty cowboy hat by your side.

As we conclude our guide on how to travel with a cowboy hat, remember that taking care of this iconic piece of western wear requires careful consideration and planning. With these tips in mind, you can confidently hit the road knowing that your beloved headpiece is well-protected and ready for anything that comes its way.

For further resources on all things related to cowboy hats, be sure to check out our additional resources section below.

Additional Resources

Don’t miss out on learning more about cowboy hat care with our Additional Resources section, which includes an informative article on the history of the Stetson brand and its impact on American fashion. As a seasoned cowboy hat wearer, I always appreciate learning more about the culture surrounding this iconic accessory.

Here are a few additional resources to check out:

‘The Cowboy Hat: A Symbol of the American West’ by David Gonzales – This book delves into the history and symbolism of cowboy hats in America.

‘How to Clean Your Cowboy Hat’ video tutorial by Resistol – This video provides step-by-step instructions for cleaning your cowboy hat at home.

‘Cowboy Hats: The Ultimate Buyer’s Guide’ by Western Outlets – This guide breaks down everything you need to know when purchasing a new cowboy hat.

‘A Beginner’s Guide to Western Wear’ by Sheplers – While not specifically focused on hats, this article provides great insights into western fashion as a whole.

By taking advantage of these additional resources, you’ll be well-equipped to care for your cowboy hat and fully embrace western culture. Now, onto some final thoughts about traveling with your trusty headgear!

Final Thoughts

As we come to the end of this guide, I hope that you’ve found all the information you need to confidently pack and travel with your cowboy hat.

Remember, it’s not just a piece of clothing but a representation of your identity and style. So, take care of it like it’s your prized possession.

In conclusion, always remember to pack your cowboy hat in a hat box or sturdy travel case. Keep it away from any sharp objects or heavy items that can damage its shape. And most importantly, wear it with pride wherever you go because there’s nothing cooler than being a cowboy or cowgirl on the road!

Frequently Asked Questions

Can i wear my cowboy hat on the plane instead of packing it.

I always try to travel as light as possible, so I often wonder if I can wear my cowboy hat on the plane instead of packing it. The answer is yes, you can absolutely wear your cowboy hat on the plane!

It’s a great way to keep it safe and avoid crushing it in your luggage. Just make sure to choose a hat with a sturdy brim that won’t flop down and disturb other passengers.

And don’t forget to take it off when going through security. Wearing your cowboy hat on the plane not only saves space in your luggage but also adds a touch of western style to your journey.

So go ahead, put on that hat and embrace the freedom of traveling in style!

How do I clean my cowboy hat while traveling?

While traveling with my trusty cowboy hat, I’ve learned that keeping it clean is just as important as packing it properly.

Did you know that the average person’s hat collects up to 1.5 grams of sweat per hour? That’s a lot of grime and bacteria buildup!

To keep my hat looking fresh on the road, I always pack a small bottle of hat cleaner and a soft brush. When it’s time for a cleaning, I simply dampen the brush with the cleaner and gently scrub away any dirt or stains.

It’s quick, easy, and ensures that my cowboy hat stays in top shape no matter where my travels take me.

Can I pack multiple cowboy hats in one hat box?

When it comes to packing multiple cowboy hats in one hat box, there are a few things to consider. First and foremost, you want to make sure your hats won’t get crushed or damaged during transport.

I’ve found that the best way to do this is by using individual hat boxes for each hat and then placing them all together inside a larger suitcase or bag. Another option is to use foam inserts inside the hat box to provide extra protection and prevent any shifting during travel.

It’s also important to pack any accessories like bands or feathers separately so they don’t damage the hats. With these tips in mind, you can easily pack multiple cowboy hats for your next adventure without worrying about any mishaps along the way.

Are there any specific airlines that allow cowboy hats as carry-on items?

I recently discovered that some airlines actually allow cowboy hats as carry-on items! It’s a great relief for me as I never like to leave my trusty hat out of my sight.

I find it to be a symbol of freedom, adventure, and the wild west spirit that resides within me. It’s always been an essential part of my travel gear and now it’s even easier to take with me on flights.

So if you’re like me and can’t bear to leave your cowboy hat behind, be sure to check which airlines allow them on board as carry-ons before booking your next trip.

What should I do if my cowboy hat gets damaged during travel?

If my cowboy hat gets damaged during travel, I immediately assess the extent of the damage and try to fix it as best as I can.

For small dents or creases, I use a steam iron to reshape the brim and crown.

If there are more serious damages like tears or holes, I seek out a professional hat repair shop in the area.

It’s always a good idea to pack a small repair kit with items such as glue, needle and thread, and spare hat bands just in case.

However, prevention is key when travelling with a cowboy hat – make sure to pack it properly and handle it with care to avoid any damage in the first place.

Well, that’s it folks. We’ve reached the end of our ultimate guide on how to travel with a cowboy hat. I hope you’ve found this article informative and helpful in packing your beloved hat for your next adventure.

Remember, proper packing is key to protecting your hat from damage while traveling. Always choose the right hat box and prep your hat before packing it securely inside. Don’t forget to maintain your cowboy hat on the road by keeping it clean and dry.

Coincidentally, just as we need to protect our hats while traveling, we also need to protect ourselves as travelers. So, pack smart, stay safe, and have a great trip!

Meet Audrey and Carl Thompson. This dynamic married couple not only shares a passion for each other but also a deep love for exploring the world. Through their captivating writing, Audrey and Carl offer a unique perspective on traveling as a couple. They delve into their personal experiences, shedding light on the challenges and joys of navigating the globe hand in hand. Their insightful articles address the questions and concerns many travelers face, helping you forge a stronger bond with your partner on your own incredible adventures.

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Keep your hat protected with one of these hard "hat cans", made of durable plastic to keep your hat safe at home or while traveling. Case has a black plastic handle, hinged lid, and closes with 2 buckles.

Ideal for storage and transport of your western hat. Essential for shows and travel to keep your hat clean and hold its shape. Plus there's a convenient attached mirror inside the carrier.

Product Details:

• Fits standard 4 1/4 - 4 1/2" brims
• "Crown Up" design
• Lockable Latches, airline friendly
• Hinges stop at 90 degrees
• Fixed mirror inside the lid
• Adjustable hat rests
• Holds one Western hat

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Calmer Travel

Traveling on an Airplane with a Cowboy Hat

Travel days fuel anxiety because of the restrictions around flying with different items. Flight restrictions can leave you wondering about bringing basic items onto an airplane and hats are no exception.

In fact, many folks love to wear hats and like Burt Reynolds in Smokey and the Bandit, rarely take their hat off. This isn’t a problem for something like a baseball cap, but what if you’re wearing hats considerably larger — can you travel on an airplane with a cowboy hat?

You can travel on an airplane with a cowboy hat and there are numerous ways to do so. The Transportation Security Administration (TSA) treats cowboy hats like any other clothing, meaning cowboy hats are an acceptable travel item for airplanes.

Are you still unsure of how you can bring your cowboy hat onto an airplane or worried about what airport security will say? Stick around; I dive into how you can stroll through the metal detectors worry-free and explore other travel tips.

4 Ways To Keep Your Cowboy Hat Safe on the Plane

Now, the best method for flying with a cowboy hat will depend entirely on your flight details. The approach you choose is up to you, but I’m going to lay out the options you have for traveling with bulky headpieces.

Wear Your Cowboy Hat

This is no surprise — wearing your cowboy hat on your head is the easiest way to keep your hat safe during a flight. This approach reduces the risk of the hat being dinged by luggage or rough baggage handlers and helps ensure the hat will stay clean.

You’ll be asked to remove the hat when going through airport security (along with other headpieces), but you can wear a hat all the way to your gate afterward. If you have TSA precheck, you might be able to get away with leaving it on your head. But in that case, you may need to go through an x-ray machine or metal detector.

Sadly, cowboy hats may not be a comfortable option for a long flight. If you’re crossing the Atlantic Ocean on an overnight 12-hour flight, you may find your cowboy hat prohibiting you from comfortably getting some sleep.

For that reason, I recommend wearing your cowboy hat for short flights, or if you are flying first class, but you should look for these other methods to store your cowboy hat on longer flights.

Store Your Cowboy Hat Under the Seat

To store your cowboy hat under the seat in front of you, you need to ensure your cowboy hat fits. If your cowboy is larger than 18 x 14 x 8 inches (45 x 35 x 20 cm), you’ll be unable to store it under the seat.

One other thing to note — the storage space under the seat is also reserved for your personal item. If you use the seat in front of you to store your cowboy hat, you will need to forgo a personal item or store your item in the overhead compartment during takeoff.

If you’re concerned about keeping your cowboy hat clean during your flight, I recommend placing a piece of cloth or paper towel on its top. The bottom of airplane seats can get pretty grimy and are rarely cleaned, so it doesn’t hurt to give the top of your hat a barrier.

Ask a Flight Attendant To Store Your Cowboy Hat

If you find yourself in a bind, ask a flight attendant to help you store your cowboy hat. Flight attendants are always happy to help you if they can. 

However, depending on the quantity of storage space on your flight and the size of your cowboy hat, your flight attendant may be unable to help you store your cowboy hat.

If you’re not afraid of the potential for rejection, asking a flight attendant to store your cowboy hat is my favorite method. Flying with a cowboy hat can build anxiety, and getting a flight attendant’s help will offload some of your anxiety.

Put Your Cowboy Hat in the Overhead Compartment

Using your cowboy hat as a carry-on item is another great choice for flying with a cowboy hat. By storing your cowboy hat in an overhead compartment, you don’t have to worry about a large cowboy hat eating up your limited free space on an airplane.

Before you decide to store your cowboy hat in the overhead compartment, consider your airline’s carry-on restrictions.

The most important consideration is the size of your cowboy hat. If your cowboy hat exceeds 22 x 14 x 9 inches (56 x 36 x 23 centimeters), your hat will not fit in most airplanes’ overhead compartments.

Additionally, you may have to pay an additional charge to store your cowboy hat as a carry-on item. Different airlines have different carry-on regulations, so I recommend checking your airline’s carry-on policies before your trip.

Common Questions

Can you check a cowboy hat.

Generally, you can check a cowboy hat to prevent taking the hat through airport security and to keep it safe. This is the best approach to keep your cowboy hat undamaged and reduces the risk of getting it dirty underneath your seat or in the overhead bin.

I understand being an airport novice is a daunting experience. Therefore, if you’ve never checked a bag, I recommend calming your nerves by checking out USA Today’s travel tip on checking bags .

Can You Wear a Cowboy Hat Through TSA?

You can wear a cowboy hat through TSA. TSA treats cowboy hats the same as any other clothing, so you can bring one through TSA. However, there is a chance a TSA officer will ask you to remove your hat, in which case you must comply with their request.

If you’re concerned about bringing other travel items on your flight, you can check out the TSA travel guidelines .

Can You Ship a Cowboy Hat Ahead of Time?

You can ship your cowboy hat to your travel destination ahead of time. This is a great strategy because you don’t have to worry about storing it safely while in transit, but problems in the mail can result in a bare head at your destination.

Unfortunately, shipping ahead of time is not possible for all cowboy hat-loving travelers. To ship a cowboy hat ahead of time, you need to know the address you’ll be staying at and have a long enough trip that you won’t have to worry about its arrival date surpassing your travel dates.

If you’re looking for the proper procedure to ship a cowboy hat, I recommend referring to Rachel Strickland’s YouTube video on shipping oversized hats. 

You can use Rachel’s technique in this video to pack and ship your cowboy hat safely.

Travel Tips — How To Pack a Cowboy Hat for a Flight

Packing a cowboy hat can be a headache. Cowboy hats tend to be larger, meaning you’ll be eating up some valuable travel packing space. Thankfully, I have a great method for packing a cowboy hat for flying.

Here is how to pack a cowboy hat for a flight:

• Get a hat box. I recommend picking up a HappiBox Hat Storage Box (available on Amazon — affiliate link). I love hat boxes because they’re tailor-made for traveling with oversized hats. When I use a hat box, I can rest assured my hat is safe in transit.
• Store your hat. Once you have your hat box, I recommend checking the user manual for how to properly store your hat. Every hat box is a little different, so checking the manual is a vital step.
• Check or carry on your hat box. If your cowboy hat fits in a carry-on-sized hat box, you can bring your hat box on as your carry-on item. However, if your hat box is too large for carrying on, you’ll have to check your hat box.

Final Thoughts

The worst part of traveling is traveling. Jumping through the TSA’s hoops can make travel days a headache, but you can alleviate the stress that comes with traveling if you do prior research.

Before your flight, research your airline’s policies on hats, carry-on items, and personal items. After researching your airline’s policies, you’ll be in a better position to make the right packing choice for your cowboy hat.

• American Airlines: Carry-on bags
• YouTube: Shipping Hack- How to Ship a Stetson Protected || Shipping Cowboy Hats || Reseller Shipping
• Transportation Security Administration: What Can I Bring?
• USA Today: How to Check Your Luggage at an Airport

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Choose a glossy finish to provide a beautiful shine that stands out or a matte finish for a classy and modest appearance. Embossing and debossing are two methods that can be used to give texture to a design and highlight certain features. Also, using our spot UV coating, you can emphasize certain features of your package and make them stand out.

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What is the purpose of using cowboy hat boxes cardboard.

• Protection: Cardboard boxes are widely renowned for being sturdy and secure storage solutions, enabling cowboy hats to be stored or transported without fear of them becoming crushed, bent, or otherwise compromised due to this box's strong manufacturing. Collectible or expensive cowboy hats should always be stored this way to preserve their form or quality over time.
• Lightweight: Cowboy hats can be worn for longer periods, making lightweight cardboard boxes essential in keeping them lightweight for transporting purposes. Doing this also facilitates ease of storage when traveling across the country or states!
• Customization: Cardboard's versatility and malleability make it the ideal material to craft custom hats of various shapes, sizes, designs, and styles. In addition, cardboard also works great as the basis of boxes of various dimensions and styles to guarantee secure yet personalized fits for each hat.
• Cost-Effective: Because of its low production and distribution costs, cardboard is a popular choice among businesses and consumers alike. It enables us to make premium cowboy hat boxes wholesale without raising prices by an excessive amount.
• Recyclable , meaning it can be used again after being discarded. This means that they can be used as a packaging material with less of an effect on the environment.
• Printability makes it ideal for adding brand logos, and graphics. And information on custom packaging boxes. This personalization not only safeguards the headgear but also acts as an effective means of advertising.

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Benefits of using our cowboy hat gift box, what add-on options do we offer for a cowboy hat box to our customers .

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Embossing and debossing, handles or straps, windows and cutouts, spot uv coating, resealable closures, metallic finishes, matte or glossy finishes, reasons why cowboy hat shadow box are ideal for stylish hats, want something new, right let’s go we can support you, our size guideline for a box for cowboy hat , we are your reliable packaging partner.

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Digital printing techniques do not require any sort of printing plate as it transfers the image to the surface of the box easily without a plate.

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It is a removable foil stamp that is applied without pressing any hot die or pressure on the boxes.

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