2004 ford excursion starter relay location

Fuse Box Diagrams

All automotive fuse box diagrams in one place

Ford Excursion (2000-2005) fuses and relays

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The heavy-duty SUV Ford Excursion was produced from 2000 to 2005. In this article, you will find fuse box diagrams of Ford Excursion 2000, 2001, 2002, 2003, 2004 and 2005 , get information about the location of the fuse panels inside the car, and learn about the assignment of each fuse (fuse layout) and relay.

Fuse Layout Ford Excursion 2000-2005

Cigar lighter (power outlet) fuses: 2000-2001 – is the fuse №3 (Cigar Lighter) in the Instrument panel fuse box, and fuses №7 (Floor Console Auxiliary PowerPoint), №9 (Left Rear Quarter Auxiliary PowerPoint) and №11 (Cargo Auxiliary PowerPoint) in the Engine compartment fuse box. 2002-2005 – fuses №2 (Power point – floor console), №3 (Power point – 3rd row), №4 (Power point – instrument panel), №5 (Power point – right rear quarter) and №12 (Cigar lighter) in the Passenger compartment fuse box.

Table of Contents

Fuse box location

Passenger compartment.

Engine compartment fuse box (if equipped)

Fuse box diagrams

Engine compartment

Passenger compartment / Power distribution box

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2004 Ford Excursion fuse box diagram

Ford Excursion fuse box diagrams change across years, pick the right year of your vehicle: 2005 2004 2003 2001 2000

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Ford Excursion (1999 - 2005) Fuse Box Diagram

In this article you will find a description of fuses and relays Ford, with photos of block diagrams and their locations. Highlighted the cigarette lighter fuse (as the most popular thing people look for). Get tips on blown fuses, replacing a fuse, and more.

Passenger Compartment Fuse Panel (1999-2001)

Fuse Box In The Engine Compartment (1999-2001)

Passenger Compartment Fuse Panel (2002-2005)

WARNING: Terminal and harness assignments for individual connectors will vary depending on vehicle equipment level, model, and market.

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Fuse box diagrams, fuse layouts and assignment

Ford Expedition (2003-2006) Fuse Diagram

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Fuse box diagram (fuse layout), location and assignment of fuses and relays Ford Expedition (2003, 2004, 2005, 2006, 2006).

Checking and Replacing Fuses

Fuses and circuit breakers protect your vehicle’s electrical system from overloading. If electrical parts in your vehicle are not working, the system may have been overloaded and blown a fuse or tripped a circuit breaker. Before you replace or repair any electrical parts, check the appropriate fuses or circuit breakers.

To check a fuse, look at the silver-colored band inside the fuse. If the band is broken or melted, replace the fuse.

• Before replacing fuses check that the key has been removed from the ignition and that all the services are switched off and/or disengaged.
• Always disconnect the battery before servicing high current fuses.
• Always replace a fuse with one that has the specified amperage rating. Using a fuse with a higher amperage rating can cause severe wire damage and could start a fire.
• Never replace a broken fuse with anything other than a new fuse. Use always an intact fuse of the same color.
• If a fuse blows again contact a qualified service center.

Passenger Compartment Fuse Box Diagram

The power distribution box is located under the right-hand side of the instrument panel. Remove the panel cover to access the fuses.

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• Ford Expedition Forum
• 2nd Gen - 2003 - 2006

Click from starter Relay No start

• Thread starter Irish Medic 51
• Start date May 25, 2021

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• May 25, 2021

Irish Medic 51

Ok So I had a fuse blow on my 2004 Expedition I removed the fuse box and noticed that relay 203 had the cover missing I replaced the fuse for the radio and replaced the cover on relay 203 and thought I smelt something like when a wire gets overheated I went to start the truck and nothing just a click from the fuse box at the starter relay. Went and bought a new 203 relay and starter relay and replaced them both same result after replacement Towed the truck home replaced the starter thinking that that was the issue and the same result Just a Click. I have power to everything else and the starter will start and turn over when you go and jump the starter solenoid. I have looked at every fuse in the fuse box and they are good even the 30 amp pink fuses. Any help would be great is there a secondary fuse box under the hood? Is there another solenoid location Do I have to replace the fuse box? Where do I start looking I am lost? Also you do not hear the fuel pump engage when you turn the Key I have checked all fuses what am I missing here? Please HELP !!!  

• May 26, 2021

Full Access Members

If your 203 PCM relay got hot enough to lose it's cover there's likely significant heat damage to the fusebox circuit board and fuel pump relay. You can send it out to get repaired for under $100, or buy a new one for about $350 . https://www.fordpartsgiant.com/part..._holders_and_circuit_breakers.html?pnc=14A068  

I changed out the fuse box today and still the same result are there any other areas I need to look for relays under the hood or any other areas of the vehicle I can’t keep renting a vehicle I have to have this is my primary mode of transportation I don’t know where else what else to do  

• May 27, 2021

Can you post a picture of your battery cables/connections? Thanks!!  

• May 31, 2021

BlackCoffee

I would do a pinpoint test on the starter circuit. It looks like you have a short and the relay took the brunt of the problem. Hamfisted makes a good point. When you say jumping the relay turns the starter, does the engine actually start? If not, maybe the secondary fuel pump relay overheated. It is time to pull the fuse box circuit card and give it a good inspection. You can search for videos on replacing the secondary fuel pump relay and they should give a good description of removing the fuse panel by the PAX kick panel. I did replace my relay and it wasn't that difficult.  

We’ve already pulled the fuse box replaced it with a new one so now what will do is it’ll click at PCM Relay then it will click at the starter relay when you go to actually turn the vehicle over so you go from off to accessory you hear the PCM relay click you go to turn all the way over you hear the starter relay click When you’re underneath the vehicle up the gas tank you will hear the fuel pump in engaging I have checked the fusible link of the battery cable if you go to the starter with a screwdriver it will from the solenoid it Will engage the starter I don’t know where else to look we have tried charging the battery we’ve tried jumping the battery we’ve tried a new battery we’ve cleaned the connections at the starter and battery I don’t know if there’s a release in place else or if something the wiring harness possibly got fried I am totally lost here  

All the relays PCM and starter have been replaced and I have also tried swapping the relays with the starter in other relays in the box and it still does the same thing  

I can 't tell from your description if the starter is turning or not. If it is turning, but the engine isn't turning, you may have lost teeth on the ring gear and it is just spinning. If the starter is not turning it is either power to the solenoid, or power to the armature. Put a voltmeter between the solenoid power terminal and ground. If you get 12 volts between when you turn the key to start, you know the circuit to the solenoid is working. Check to see you have 12 volts on the big cable that comes from the battery to the starter. If not, the link is blown. If you have 12 volts on the solenoid when you turn the key to start, and 12 volts on the big cable, the small connecting wire between the solenoid and the armature may have broken.  

It is turning  

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Used Ford Excursion for Sale in Mountain View, CA

2003 Ford Excursion Limited Diesel 4dr SUV

• Heated seats
• Leather Seats
• Third-row seating
• Power Driver Seat

Located in Reno , NV / 191 miles away from Mountain View, CA

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Listing Information:

VIN: 1FMSU43P23ED20551 Stock: 3D20551 Certified Pre-Owned: No Listed since: 04-11-2024

2003 Ford Excursion Eddie Bauer Diesel 4dr SUV

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Accident Free Vehicle : Yes

VIN: 1FMSU45P13EB44072 Stock: 11898 Certified Pre-Owned: No Listed since: 02-10-2024

2005 Ford Excursion Eddie Bauer Diesel 4dr SUV

• Power Liftgate/Trunk

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2002 Ford Excursion Limited Diesel 4dr SUV

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